Chemical sector

MES for the chemical industry

In chemicals, process control is not optional. It is the difference between a correct product and an incident.

QPlant controls the execution of chemical processes: critical parameters with automatic capture from SCADA, digital process guide, batch-to-batch traceability and Batch Records for auditing. Bidirectional integration with control systems to read and send instructions when the process requires it.

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CHEMICAL INDUSTRY

The Chemical Industry

Chemical plants run processes where parameters matter: temperature, pressure, reaction time, addition order or stirring speed. A value out of range not only produces off-specification product: it can create a safety risk.

QPlant controls process execution with automatic capture from SCADA, real-time alerts and digital Batch Records, with bidirectional integration to read parameters and send instructions when the process requires it.

The challenges of the Chemical industry

Chemical plants run processes where parameters matter: temperature, pressure, reaction time, reactant addition order, stirring speed. A value out of range not only produces off-specification product — it can create a safety risk. And without a digital logging and control layer, those values depend on someone watching the control panel at the right moment.

Critical parameters with automatic logging

Critical parameters with automatic logging

  • Parameters linked to each order in the process guide
  • Automatic capture from SCADA
  • Configurable alerts on deviation
  • Real-time detection of off-specification values
  • Documented process with no extra work
Bidirectional SCADA

Bidirectional SCADA

  • Reading parameters from control systems
  • Sending setpoints, recipes and instructions to equipment
  • MES participation in process execution
  • Digitalization beyond logging
  • Depending on what each project covers
Traceability of blends and semi-finished goods

Traceability of blends and semi-finished goods

  • Batch-to-batch traceability
  • Quality statuses, locations and consumption recorded
  • Complete genealogy of each batch
  • Source batches and quality status at the point of consumption
  • Instant reconstruction
Material status control

Material status control

  • Quarantine, released or rejected statuses in the warehouse
  • Production does not consume quarantined material without validation
  • Restrictions applied automatically
  • Elimination of unapproved consumption errors
  • Release controlled by quality
Regulatory compliance and safety

Regulatory compliance and safety

  • Digital Batch Records with parameters and controls
  • Deviations and interventions recorded
  • Documentation accessible for regulatory inspection
  • Demonstrable compliance with structured data
  • Reinforced process safety
BENEFITS

What your plant gains

Every challenge solved with QPlant translates into a concrete, measurable improvement in your operation.

Reto: Parameters without timely alerts · Solución: Capture from SCADA with automatic alerts

Any off-specification value is detected in real time. The process is documented with no extra work.

Reto: SCADA that only reads, does not act · Solución: Bidirectional integration: reads and sends setpoints

Process digitalization goes beyond logging. QPlant can take part in process execution when the project covers it.

Reto: Complex blend traceability · Solución: Batch-to-batch traceability with quality statuses

The genealogy of each batch includes all components, with their source batches and quality status at the time of consumption.

Reto: Manual quarantines and releases · Solución: Statuses: quarantine / released / rejected

Errors from consuming unapproved material are eliminated because the system applies the restrictions automatically.

Reto: Regulations with scattered documentation · Solución: Digital Batch Records for inspection

Regulatory compliance is demonstrated with structured data, not paper folders.

SUITE QPLANT

Priority modules for Chemical

The QPlant modules that deliver the most value in this industry. They are implemented together or in phases.

PRODUCTION

QPlant Production

Captures actual execution, calculates OEE and records production, rejects, waste and downtime.

QUALITY

QPlant Quality

Controls, inspections, SPC and non-conformities integrated into the process, with evidence for auditing.

TRACEABILITY

QPlant Traceability

Batch-to-batch traceability, backward and forward, ready for auditing and recall.

WAREHOUSE

QPlant Warehouse

Locations, quality statuses, FEFO/FIFO, picking and real-time stock.

MAINTENANCE

QPlant Maintenance

CMMS connected to production: work orders, preventive, predictive and KPIs.

ANALYTICS

QPlant Analytics

Dashboards for OEE, quality, waste and performance, with loss analysis and AI.

PLANNER

QPlant Planner

Finite-capacity planning with scenario simulation and changeover optimization.

TIME ATTENDANCE

QPlant Time Attendance

Presence, shifts, access control and time allocation, connected to shop floor operations.

Solutions

Solutions and products for the Chemical Industry

TAI offers a suite of integrated products under the MOM/MES QPlant platform, designed to address the challenges of the chemical industry.

Chemical Industry References

Companies in the chemical industry that have trusted our solutions.

Reseñas

Lo que dicen nuestros clientes

Empresas de distintos sectores han confiado en nosotros para resolver sus desafíos. Descubre cómo impactamos positivamente sus resultados.