FOOD & BEVERAGE SECTOR

MES for the food industry

Producing with allergens, expiry dates and IFS audits on the table. Margins don’t forgive mistakes.

QPlant helps food plants document execution, demonstrate HACCP compliance and respond quickly to incidents or recalls. Batch-to-batch traceability, integrated quality controls and a digital process guide — no paper, no spreadsheets, no surprises at the audit.

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food industry

The Food Industry

The food industry combines tight margins with demands that leave no room for error: traceability of every batch, demonstrable HACCP compliance, controlled expiry dates and a fast response to a recall. The problem isn’t a lack of controls, but that they live on paper, in spreadsheets or in the shift manager’s memory.

QPlant connects execution with digital evidence and integrates HACCP controls into the process guide. Every batch is documented from raw material receipt to dispatch, with recalls resolved in minutes and integration with your ERP and SCADA systems guaranteed.

The challenges of Food & Beverage

The food industry combines tight margins with demands that leave no room for error: full traceability of every batch, demonstrable HACCP compliance, controlled expiry dates and the ability to respond quickly to an incident or a recall. It’s not that plants have no controls — it’s that those controls usually live on paper, in spreadsheets or in the shift manager’s memory. QPlant connects execution with digital evidence: every batch documented from the moment raw material comes in until the product goes out.

Product safety and quality

Product safety and quality

  • Contamination control (physical, chemical, microbiological)
  • HACCP management (hazard analysis and critical control points)
  • Product expiry date control
  • Allergen control
  • Minimization of waste from non-conformities
End-to-end traceability and incident management

End-to-end traceability and incident management

  • Batch-to-batch traceability from receipt to dispatch
  • Backward and forward genealogy tree, instantly
  • Fast identification of scope in the event of an incident
  • Precise recall, without withdrawing more than necessary
  • Records linked to order, batch and operator
Manufacturing cost control

Manufacturing cost control

  • Real-time OEE by line, shift and product
  • Downtime logging with cause
  • Analysis of losses and waste by root cause
  • Raw material yield control
  • Visibility of the real cost of each batch
Auditing and regulatory compliance

Auditing and regulatory compliance

  • Audit documentation generated from the system
  • Digital quality controls linked to the process
  • Structured manufacturing records (IFS, BRC, FSSC)
  • Evidence available without prior collection
  • Full traceability accessible instantly
Adapting to demand variability

Adapting to demand variability

  • Finite capacity planning
  • Automatic FEFO in the warehouse
  • Dashboards with the real status of the plant
  • Coordination between production, logistics and planning
  • Less improvisation and fewer service disruptions
BENEFITS

What your plant gains

Every challenge solved with QPlant translates into a concrete, measurable improvement in your operation.

Reto: Allergens and cross-contamination · Solución: Batch-to-batch traceability, from receipt to dispatch

If there's an incident, the scope is identified quickly and precisely. No more than necessary is withdrawn.

Reto: HACCP on paper · Solución: HACCP controls integrated into the process guide

Process evidence available for auditing without prior collection work.

Reto: IFS / BRC / FSSC audits · Solución: Digital and structured quality records

Audit documentation is generated from QPlant, not prepared manually.

Reto: Waste with no clear cause · Solución: OEE and downtime with cause in real time

Managers know where losses happen and why, and can act on the real causes.

Reto: Demand peaks and service pressure · Solución: Finite capacity + automatic FEFO

Better coordination between production, logistics and planning. Less improvisation, fewer disruptions.

QPLANT SUITE

Priority modules for Food & Beverage

The QPlant modules that deliver the most value in this sector. They can be deployed together or in phases.

PRODUCTION

QPlant Production

Captures actual execution, calculates OEE and records production, rejects, scrap and downtime.

Quality

QPlant Quality

Controls, inspections, SPC and non-conformities integrated into the process, with evidence for auditing

Traceability

QPlant Traceability

Batch-to-batch traceability backward and forward, ready for audit and recall.

Warehouse

QPlant Warehouse

Locations, quality statuses, FEFO/FIFO, picking and real-time stock.

Analytics

QPlant Analytics

Dashboards for OEE, quality, scrap and performance, with loss analysis and AI.

Planner

QPlant Planner

Finite capacity planning with scenario simulation and changeover optimization.

MAINTENANCE

QPlant Maintenance

CMMS connected to production: work orders, preventive, predictive and KPIs.

TIME ATTENDANCE

QPlant Time Attendance

Presence, shifts, access control and time allocation, connected to shop floor operations.

Solutions

Solutions and products for the Food Industry

TAI offers a suite of integrated products under the MOM/MES QPlant platform, designed to meet the challenges of the food industry

Food Industry References

The food companies that have trusted our solutions.
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Reseñas

Lo que dicen nuestros clientes

Empresas de distintos sectores han confiado en nosotros para resolver sus desafíos. Descubre cómo impactamos positivamente sus resultados.